Product chilling covers everything from cooling a pumpable liquid to flooding whole produce with near-freezing water. The dividing line is whether the product can go through an exchanger or whether the water has to come to it.
Pumpable product. A sanitary plate exchanger against chilled water or glycol is the efficient answer. Viscosity rises as the product cools, so the cold end works hardest for the least return and the exchanger is sized against the property profile rather than an average.
Whole or delicate product. Hydrocooling in a Temp-Plate bank floods the product with chilled water while the plates keep the water cold. Product never touches a heat transfer surface, which is what makes it suitable for whole items and anything that would foul a channel.
Making the cold water. Both routes need chilled water, and where near-freezing water is required a falling film chiller makes it directly with no secondary loop and no approach temperature given away.
If the product can be pumped through an exchanger, a plate pack is more efficient and compact. If it is whole, delicate or would foul a narrow channel, a Temp-Plate bank floods it with chilled water instead.
Because the temperature difference is smallest there and the product is most viscous, so both the driving force and the coefficient are at their lowest simultaneously. Relaxing the outlet target slightly often shrinks the unit substantially.
Yes, where the coolant runs well below the product freezing point and flow is low or stopped. Frozen product insulates and later sloughs off in pieces. Coolant temperature control and minimum flow interlocks are the usual protections.
Either a glycol chiller through a second exchanger, or a falling film chiller making cold water directly. The second route reaches lower temperatures because it does not give away an approach across an intermediate loop.
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