A plate assembly is the plate with its gasket already fitted. Ordering the assembly rather than the bare plate is usually the right call on a repair, because the gasket has to be replaced anyway.
Hand matters. Plates alternate through the pack, left and right, and a pack assembled with the wrong hand in one position will not seal. The hand is in the table; check it against the plate you are replacing.
Material. 304 and 316 stainless cover most duty. Titanium is for chlorides. If plates have cracked rather than worn, the material is the question to ask before ordering the same thing again.
plate thickness across the series, which is why ordering by model code beats measuring a plate with calipers.
Photograph it before it goes in the skip. Chloride stress corrosion cracking has a distinctive branching pattern, erosion thins the metal at the port, and mechanical damage looks like mechanical damage. The pattern says what to change.
Replacing a cracked plate with an identical plate, in a service that cracked it, buys you the same failure on the same schedule.
It can be done and it is occasionally the economical answer — titanium only where the aggressive stream runs, stainless elsewhere — but it is a selection decision, not a substitution. Ask before you mix.
| Mueller Part No. | Fits Frame | Plate Model | Type | Hand | Material | Also Written |
|---|---|---|---|---|---|---|
| 9400941 | AT-4 | 4G | Replacement plate assembly (plate with gasket installed) | Fine pattern vertical | 316 SS | — |
| 9400942 | AT-4 | 4F | Replacement plate assembly (plate with gasket installed) | Fine pattern horizontal | 316 SS | — |
| 9400951 | AT-10 | 10F | Replacement plate assembly (plate with gasket installed) | Fine pattern horizontal | 316 SS | — |
| 9830017 | AT-20 | 20PH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9830021 | AT-20 | 20PV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
| 9824484 | AT-20 | 20PH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9824485 | AT-20 | 20PV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
| 9818464 | AT-20 | 20PH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9818465 | AT-20 | 20PV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
| 9830579 | AT-40 | 40MH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9830580 | AT-40 | 40MV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
| 9400952 | AT-40 | 40MH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9830275 | AT-40 | 40MV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
| 9818482 | AT-40 | 40MH | Replacement plate assembly (plate with gasket installed) | Horizontal | 316 SS | — |
| 9818483 | AT-40 | 40MV | Replacement plate assembly (plate with gasket installed) | Vertical | 316 SS | — |
15 part numbers.
Compare it with the plates either side of it in the pack. Plates alternate, so both neighbors will be the opposite hand and the plates two positions away will match the one you pulled. Mark its position counted from the fixed head before it leaves the frame, so the new assembly goes back into the same slot facing the same way.
Only where the pack was rated with mixed patterns to begin with. Corrugation geometry sets each channel's pressure drop and heat transfer, so one plate of a different pattern changes how flow divides through the pack and can leave the unit short of its rated duty. Replace by the plate model code shown in the table unless a new thermal rating says otherwise.
Start with any markings pressed or etched in to the plate itself, which many plates carry near a port or along the edge. Failing that, the overall plate height and width, the port diameter and a clear photograph of the corrugation narrow it to a short list. Send those along with the plate count and we can match the assembly from the table.
Only when chlorides are what damaged the old plates. Titanium resists chloride pitting and stress cracking where 316 does not, but it costs considerably more and gains nothing on clean water or most food duty. Send a water or process analysis together with a photograph of the failed plate, and we will tell you whether a material change is justified or 316 was never the problem.
It can be done, but the new gasket will sit among old ones that have taken a compression set, and the pack seals unevenly as a result. A single assembly swap is reasonable when the pack was regasketed recently. On gaskets that have been in service for years, plan the plate replacement and a full regasket as one job, since opening the pack again a few months later costs more.
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